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Ultrasonic Flaw Detector for Weld Inspection with 1000 Dataset Storage Capacity

As a portable industrial non-destructive testing instrument, the ultrasonic flaw detector enables quick, easy, non-destructive detection, location, evaluation and diagnosis of workpiece defects including cracks, looseness, pores and inclusions, serving power, petrochemical, boiler and pressure vessel, steel structure and other industries.

  • model
    LUT2800/LUT2820
  • brandLABEKS
  • min. order1 pcs
  • packageplywood case package

description

Ultrasonic flaw detection is applicable to all standard engineering materials for identifying internal defects such as concealed cracks, voids, porosity, inclusions, and comparable discontinuities. While predominantly used with steel and other structural metals, this technology is also compatible with plastics, composites, fiberglass, and ceramics. Typical applications encompass:

Weld inspection – the largest and most critical application segment for ultrasonic flaw detection

Primary metal processing – inspecting beams, billets, bars, ingots, forgings, and tubular stock

Infrastructure maintenance – examining bridge beams, bridge pins, railroad rails, and metal structural components

Petrochemical industry – testing pipelines, storage tanks, and support frameworks

In-service equipment testing – evaluating railroad wheels and axles, aircraft landing gear and engine mounts, crane booms, drive shafts, tanks, pressure vessels, and bolts

Manufacturing processes – inspecting spot welds, braze joints, castings, and conducting bond integrity testing

Composites sector – assessing aerospace components, wind turbine parts, automotive composites, and marine fiberglass structures

features

1. Defect Location: Provides real-time display of key metrics including sound path (S), horizontal distance (X), depth (Y), and wave height (H).

2. Defect Quantification: Shows dB difference and SL quantification values in real time for accurate defect assessment.

3. Automatic Gain Function: Automatically adjusts gain levels to reach the preset amplitude height.

4. Waveform Alarm Function: Triggers alerts for both incoming and missing waves.

5. High-Capacity Storage: Supports storage of up to 1000 datasets, encompassing waveforms, curves, parameters and more (equivalent to 1000 traditional channels).

6. Echo-Echo Thickness Measurement: Eliminates the need for zero calibration, enabling direct measurement of the substrate’s net thickness through surface coatings.

7. Peak Memory Feature: Real-time envelope display shows the defect’s highest waveform and records its maximum value, facilitating precise defect location, rapid scanning, and defect identification via envelope waveforms.

8. Full-Screen Display: Expands the echo display area to cover the entire screen, delivering optimal visual clarity during operations.

9. Display Freeze Function: Captures waveform and acoustic range data at any moment; post-freeze, users can adjust gates to measure echo parameters.

10. DAC & AVG Curve Function: Curves automatically adjust in response to changes in gain, sound path, and displacement.

11. Distance Compensation: Real-time compensation of flaw detection echoes using a time-varying gain method to prevent overlooking small defects.

12. Center Value Calculation: Automatically converts defect echo height into the corresponding equivalent defect size.

13. Variable Transmit Pulse Generator: Features continuously adjustable pulse voltage (50 to 400 V) and pulse width (25 to 1000 μs).

14. Impedance Matching: Offers four adjustable gear options at 33Ω, 50Ω, 100Ω, and 500Ω.

15. Reception Filter: Supports adjustable frequency ranges of 1–4 MHz and 0.5–15 MHz.

16. Multi-Step Adjustable Repetition Frequency: Eliminates reverberation (phantom) signals during inspections of large workpieces.

17. Digital Suppression: Adjustable from 0% to 80% in 1% increments, with no impact on linearity or gain.

18. Solid Waveform Display: Enhances waveform visual contrast to ensure no defects are missed during rapid scanning.

19. Measurement Point Selection: Allows users to select between echo peak value or front edge within the gate.

20. Real-Time Clock: Automatically records the date and time for all stored waveforms.

21. Multilingual Support: Offers both Chinese and English operating interfaces.

22. Data Communication: Connects to computers via RS232 interface to transmit waveforms and data, enabling centralized defect data management, flaw detection report generation, and printout functionality on the computer.

specifications

Model

LUT2800

LUT2820

Highlight true color screen

YES

DAC curve

YES

AVG curve

NO

YES

Variable square wave technology

YES

Data storage

YES

UtView software

YES

Working frequency

(0.5-15)MHz

Sound velocity of material

(1000-9999) m/s

Operation Mode

Pulse echo,double crystal

Pulse shift

(0-1000)mm

Probe zero

(0-199.99) us

Gain control

(0-110)dB,(0.1,1-2,6)dB stepping

Vertical linearity error

≤3%

Horizontal linearity error

≤0.3%

Sensitivity margin

≥60dB(deep200mm, φ2flat-bottom hole)

Definition

≥32dB

Dynamic range

≥30dB

Average noise level

≤10%

Battery working time

9 hours

Power supply

12V DC,220V AC

Dimensions

270*190*60mm

Weight

2kg (including batteries)

Standard Delivery of LUT2800 Ultrasonic Flaw Detector

NO.

Item

Quantity

1

Ultrasonic Flaw Detector

1

2

Lithium battery

1

3

Charger (with power line)

1

4

Communication Cable

1

5

Straight Beam Probe

1

6

Angle Probe

1

7

Probe Cable (BNC-BNC)

2

8

Instrument Case

1

9

Instrument Case Belt

1

10

User Manual, Packing List, Warranty Card

1

11

Data Communication Software (electronic-directionsinside)

1

12

Demo Disc

1

why choose us

  • Premium Quality with CE & ISO

    We conduct 100% performance testing on every unit, ensuring its stable operation and superior performance in your application.

  • 24/7 Expert Technical Support

    Our senior engineers are on standby 24/7, ready to provide expert solutions at any time to minimize your operational downtime.

  • 20+ Years R&D & Production

    Our deep technical expertise is your solid guarantee for professional and reliable OEM/ODM services.

  • Trusted in 80+ Countries

    Industry leaders and research institutions in over 80 countries and regions rely on our equipment for stable operation.

  • True Manufacturer, Factory-Direct Price

    Bypass the middlemen to get our factory pricing and speak directly with our core engineers.

  • Rapid & Reliable Delivery

    Our extensive in-stock inventory provides a solid guarantee for rapid and reliable global delivery.

Our Factory

Our factory is powered by a professional and dedicated team. Their commitment to a serious and responsible approach ensures the consistency and reliability of every instrument we build. Our R&D team is composed of experienced engineers specializing in design, technology, and process control.
Our R&D team is composed of experienced engineers specializing in design, technology, and process control. Our strict Quality Control System governs the entire process—from initial design and testing to final production and inspection.

20 Years

Laboratory Solution

58 Experts

In Research & Design

20000 m²

Industrial Plant

7X24 Hours

Expert Support
labeks-laboratory-equipment-production-facility

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