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Handheld Alloy Analyzer: Nondestructive, 1-Second Material Composition Testing

As a portable X-ray fluorescence (XRF) tool, the EXPLORER 5000 alloy analyzer delivers nondestructive, precise chemical composition analysis of diverse alloys—including precious metals, stainless steel, and light aluminum/magnesium alloys—with results in just 1 second.

  • model
    EXPLORER 5000
  • brandLABEKS
  • min. order1 pcs
  • packageplywood case package

description

The EXPLORER 5000 enables rapid, accurate on-site analysis of alloy types and elemental compositions. Built on a decade of R&D expertise in portable analytical instruments, this handheld XRF spectrometer integrates optoelectronic, microelectronic, semiconductor, and computing technologies, representing a next-generation device with independent intellectual property rights.

It provides precise, nondestructive testing of a wide range of materials, including precious metal alloys, low-alloy steel, stainless steel, tool steel, chrome/molybdenum steel, nickel alloys, cobalt alloys, heat-resistant nickel/cobalt alloys, titanium, copper alloys, bronze, zinc alloys, and tungsten alloys. Results for material composition and alloy grade are available in just 1 second, and it can quickly identify grades of aluminum and magnesium light alloys. This supports reliable positive material identification (PMI) and strict material quality control.

Application Field

  • Precious metal analysis

  • Ferrous metal smelting

  • Scrap metal recycling

  • Mechanical manufacturing & processing

  • Boiler & pressure vessel inspection

  • Aerospace sector

  • Shipbuilding industry

features

1. Superior Performance

  • Enables rapid, nondestructive testing with results available in just 1 second via simple targeting. Its performance rivals that of benchtop instruments, delivering fast, highly accurate outcomes.

  • Simultaneously detects Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ga, Ge, Zr, Nb, Mo, Ru, Rh, Pd, Ag, In, Sn, Sb, Hf, Ta, W, Re, Pt, Au, Pb, Bi, Mg, Al, Si, P, and S, with support for customized element additions per customer requirements.

  • Its ultra-short optical path design eliminates the need for helium, enabling detection of light elements starting from Mg to meet specialized user requirements.

2. High-End Configuration

  • Integrates four core components—a miniature X-ray tube, industry-leading Fast-SDD detector, digital signal processor, and micro multichannel intelligent analysis module—to deliver benchtop-level accuracy.

  • Offers massive data storage via ultra-high-frequency memory and expanded storage capacity. Our independently developed digital multichannel technology ensures effective spectral count mining of up to 500K cps.

  • Equipped with a collimation filter system that supports up to 12 group combinations to satisfy diverse customer testing needs.

  • Integrates a 500W-pixel high-definition camera to monitor sample testing positions in real time, ensuring more accurate measurements.

3. User-Friendly Operation

  • Boasting a lightweight, compact form factor and ergonomic grip design, paired with a dedicated carrying case, it is easy to hold and ideal for on-site operations.

  • Features a 5-inch high-definition 360° rotatable touchscreen that delivers clear visibility under all lighting conditions.

  • Sealed, integrated construction provides waterproof and dustproof performance, enabling continuous use in harsh working environments.

  • Eliminates the need for sample preparation; it can directly analyze the surface of test objects. Its handheld design enables rapid spot testing, while a dedicated test block supports long-duration, high-accuracy measurements.

4. Enhanced Safety Protection

  • Intelligent 360° full-coverage tricolor LED early warning system uses distinct lights to indicate instrument status: green for power-on, flashing red for active testing, and flashing yellow for equipment faults.

  • Triple-layer safety protection mechanisms:

  • a. Automatic induction: the instrument will not activate without a sample, preventing radiation leakage.

  • b. Thickened radiation-shielding walls effectively reduce radiation scattering.

  • c. A dedicated safety shield prevents ambient light and matrix scattering interference.

  • Security linkage locking device serves as a final safety checkpoint, triggering shutdown if software controls fail.

5. Long-Lasting Battery Life

  • An optional 27000mAh high-capacity lithium battery provides up to three days of continuous operation; a universal adapter and car charger are included to ensure uninterrupted power supply.

  • An integrated backup battery allows for hot-swapping of main batteries without interrupting operation.

6. Advanced Intelligent Software

  • The EXPLORER 5000 is preloaded with professional software tailored for the alloy industry, featuring intelligent functionality, high sensitivity, fast testing speeds, and intuitive operation.

  • New knowledge-based software supports one-touch operation with dual modes: User Mode for one-step sample category identification, and Expert Mode for custom element addition and in-depth operational curve analysis.

  • Integrated intensity correction technology offsets deviations caused by variations in sample geometry, density, and structural uniformity.

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specifications

Model

EXPLORER 5000

Analytical Method

Energy dispersive X ray fluorescence analytical Method

ElementsMeasuring range

Atomicnumber from 12 to 92 [elements from magnesium(Mg) to uranium (U)] can bemeasured

Simultaneousdetector elements

Simultaneousanalysis 40 elements

Microcomputersystem

Customizedsystem; CPU: 1G ; system memory: 1G;extended stored maximum support 32G ;standard 4G tor mass storage data

Thecontent range

Ppm~99.99%

Thedetection time

1-60seconds (a second report results)

Abuilt-in system

GPS,WIFI, Bluetooth

PowerSupply

Rechargeablelithium battery, standard is 9000mAh, sustainable work up to 12 hours;optional is 27000mAh super battery with wide voltage 110V一220Vuniversal adapter for recharging power supply

DetectionObjective

Solid,liquid, powder

Detector

SDDdetector or Fast-SDD detector (optional)

Detectorresolution

Minimumcan reach 128ev

Theexcitation source

50KV/200uA-silver target end window integrated miniature X ray tube and high voltagepower supply

Collimatorand filter

Collimatordiameter are 4.0mm and 2.0mm, 6 kinds of filters with automatic switchingfunctions

Videosystem

500Wpixel high resolution camera

Displayscreen

Brandnew 5 inch transflective LCD touch screen, the resolution is 1080×720

Detectionlimit

Theminimum detection limits at 1-500ppm

Safety

Multiplesafety protection, no test, no radiation, radiation levels at work are farbelow the international standards, and has no sample telemetry, automaticshut X light tube function. Standard radiation shields, thickened wall alloytest instrument

Specialty

Orespecial edition analysis software, using intelligent one key test

Convenienceof application

Keyintelligent matching the best curve that no need to select curve

Datatransmission

Digitalmulti-channel technology, SPI data transmission, quick analysis, the highcount rate; waterproof mini USB, and can be connected with a desktop computer

Operatingambient humidity

≤90%

Operatingenvironmental temperature

-20°C-+50°C

Instrumentdimension

244mm(Length) x 90mm (Width) x 330m (Height)

Instrumentweight

1.7KG

Intelligentwarming signals lndicator system

Greenlight means power on, red flushing means testing and yellow flushing meansthe problems

Accessories

Three-military-protection-boxis compression, waterproof and shock absorption. Universal charger and carcharger, 4G SD memory card and card reader

TwoLithium battery and charger, PDA accessories, radiation shield. Optional accessories:the large battery, seat type test support, Bluetooth printer, mil, manual pressuremachine, and other options can to chosen…

why choose us

  • Premium Quality with CE & ISO

    We conduct 100% performance testing on every unit, ensuring its stable operation and superior performance in your application.

  • 24/7 Expert Technical Support

    Our senior engineers are on standby 24/7, ready to provide expert solutions at any time to minimize your operational downtime.

  • 20+ Years R&D & Production

    Our deep technical expertise is your solid guarantee for professional and reliable OEM/ODM services.

  • Trusted in 80+ Countries

    Industry leaders and research institutions in over 80 countries and regions rely on our equipment for stable operation.

  • True Manufacturer, Factory-Direct Price

    Bypass the middlemen to get our factory pricing and speak directly with our core engineers.

  • Rapid & Reliable Delivery

    Our extensive in-stock inventory provides a solid guarantee for rapid and reliable global delivery.

Our Factory

Our factory is powered by a professional and dedicated team. Their commitment to a serious and responsible approach ensures the consistency and reliability of every instrument we build. Our R&D team is composed of experienced engineers specializing in design, technology, and process control.
Our R&D team is composed of experienced engineers specializing in design, technology, and process control. Our strict Quality Control System governs the entire process—from initial design and testing to final production and inspection.

20 Years

Laboratory Solution

58 Experts

In Research & Design

20000 m²

Industrial Plant

7X24 Hours

Expert Support
labeks-laboratory-equipment-production-facility

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