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Closed-loop Organic Solvent Spray Dryer with Solvent Recovery for Battery Materials

Designed for low-flash-point, slightly toxic, flammable and explosive organic solvents, this closed-loop organic solvent spray dryer uses recirculating nitrogen as an inert medium instead of ambient air, enabling simultaneous recovery of target products and organic solvents for new energy applications.

  • model
    LBL-G1/LBL-G3/LBL-G5
  • brandLABEKS
  • min. order1 pcs
  • packageplywood case package

description

Engineered specifically for organic solvents, this closed-loop spray drying system employs recirculating nitrogen as an inert atmosphere in place of standard air for spray drying operations. It facilitates the recovery of both end products and organic solvents, and is purpose-built for handling organic solvents with low flash points, mild toxicity, or flammable and explosive properties.

new-energy-closed-loop-organic-solvent-spray-dryer-application-scope.jpg

features

Equipped with the innovative (BLG-ES-VER2018-1A) atomization system, which features a mechanical hard-contact structure with no gaskets and zero leakage. Unlike conventional electric centrifugal nozzles, it avoids long-term contact between superheated corrosive steam and nozzle wires under positive pressure—an issue that causes wire insulation corrosion, softening, and detachment leading to short circuits. This system produces ultrafine powders ranging from 1-8 microns, making it ideal for battery material preparation.

Prevents oxidation, mitigates operational hazards, and enhances final product quality.

Enables recovery of organic solvents present in the feed liquid.

Supports drying at low temperatures below 100°C.

Can dry heat-sensitive feed liquids effectively.

Performs drying, cooling, and granulation of combustible feed liquids.

Easy to achieve aseptic and dust-free operational conditions.

Delivers low to zero pollution emissions.

Preserves aromatic components in the final product.

Eliminates the need for a dedicated deodorizing device.

new-energy-closed-loop-organic-solvent-spray-dryer-case-compare.jpg

specifications

Model

LBL-G1

LBL-G3

LBL-G5

NMP evaporation

0.8Kg/h

3Kg/h

5Kg/h

Minimum feed amount

50ml

80ml

100ml

atomization structure

Atomizationsystem (NZY1VER2018-1A)

Atomizationsystem (NZY1VER2018-1A)

Atomizationsystem (NZY1VER2018-1A)

Electronic control system

LABEKSclosed-circuit circulation atomization system dedicated (BLG-ES-VER2018-1A)

LABEKSclosed-circuit circulation atomization system dedicated (BLG-ES-VER2018-1A)

LABEKSclosed-circuit circulation atomization system dedicated (BLG-ES-VER2018-1A)

Inlet air temperature(Celsius)

300

300

300

Drying chamber diameter (mm)

¢300

¢800

¢800

Drying tower height (mm)

¢600

¢1200

¢1500

Explosion-proof disk diameter(mm)

65

65

108

heater capacity

4Kw

8Kw

18Kw

Induced fan [power (kw), airvolume (m³/h)]

[1.5, 250]

[2.2, 300]

[2.2, 300]

Compressor [power (kw), airvolume (L / min)]

[0.58, 108]

[0.58, 108]

[0.58, 108]

Chiller

50-60Hz (built-in cryogeniccooling circulation pump)

50-60Hz (built-in cryogeniccooling circulation pump)

50-60Hz (built-in cryogeniccooling circulation pump)

Electronic control mainaccessories standard (including PLC, analog module, touch screen) (optional)

Weconcontrol module (standard)

Weconcontrol module (standard)

Weconcontrol module (standard)

Selection criteria forelectric control auxiliary accessories (including contactors, etc.)(optional)

Chint(Standard)

Chint(Standard)

Chint(Standard)

Parts in contact with thematerial (optional)

SUS304(standard)

SUS304(standard)

SUS304(standard)

Exhaust gas reuse, savingenergy by more than 30% (optional)

Notassembled (standard)

Notassembled (standard)

Notassembled (standard)

Atomizing nozzle (with orwithout diamond coating)

SUS304(standard)

SUS304(standard)

SUS304(standard)

Equipment Warranty

1year (standard, a certain maintenance fee will be charged for the above)

1year (standard, a certain maintenance fee will be charged for the above)

1year (standard, a certain maintenance fee will be charged for the above)

Electricity (installedcapacity)

10Kw

16Kw

35Kw

Pulse bag filter

PTFE coating material,2pcs

PTFE coating material,4pcs

PTFE coating material,8pcs

Dimensions (mm) (L×W×H)refer to

1400×1000×1600

1800×1200×1800

2100×1200×1800

Installation weight(reference)

200Kg

450Kg

1000Kg

Power supply

380V/-3¢(Related voltages can be customizedaccording to different national standards)

380V/-3¢(Related voltages can be customizedaccording to different national standards)

380V/-3¢(Related voltages can be customizedaccording to different national standards)

Notes

1: NMP evaporation is based on the inletair temperature of 280°C, 2: If you need equipment with larger evaporationcapacity, please inquire online or call our company

1: NMP evaporation is based on the inletair temperature of 280°C, 2: If you need equipment with larger evaporationcapacity, please inquire online or call our company

1: NMP evaporation is based on the inletair temperature of 280°C, 2: If you need equipment with larger evaporationcapacity, please inquire online or call our company

why choose us

  • Premium Quality with CE & ISO

    We conduct 100% performance testing on every unit, ensuring its stable operation and superior performance in your application.

  • 24/7 Expert Technical Support

    Our senior engineers are on standby 24/7, ready to provide expert solutions at any time to minimize your operational downtime.

  • 20+ Years R&D & Production

    Our deep technical expertise is your solid guarantee for professional and reliable OEM/ODM services.

  • Trusted in 80+ Countries

    Industry leaders and research institutions in over 80 countries and regions rely on our equipment for stable operation.

  • True Manufacturer, Factory-Direct Price

    Bypass the middlemen to get our factory pricing and speak directly with our core engineers.

  • Rapid & Reliable Delivery

    Our extensive in-stock inventory provides a solid guarantee for rapid and reliable global delivery.

Our Factory

Our factory is powered by a professional and dedicated team. Their commitment to a serious and responsible approach ensures the consistency and reliability of every instrument we build. Our R&D team is composed of experienced engineers specializing in design, technology, and process control.
Our R&D team is composed of experienced engineers specializing in design, technology, and process control. Our strict Quality Control System governs the entire process—from initial design and testing to final production and inspection.

20 Years

Laboratory Solution

58 Experts

In Research & Design

20000 m²

Industrial Plant

7X24 Hours

Expert Support
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