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Tertiary Stainless Steel Fermentation System: Customizable Volumes for Process R&D & Small-Scale Production

Ideal for process development and small-scale production, this tertiary stainless steel fermentation system offers customizable tank volumes, with available sizes including 5L,10L,30L,50L,100L,200L,300L,500L,1000L to match specific operational needs.

  • model
    LBR-X-XSJ-XSJ Series
  • brandLABEKS
  • min. order1 pcs
  • packageplywood case package

description

A tertiary stainless steel fermentation system comprises three interconnected tanks (compatible with same or different volumes), making it ideal for parallel orthogonal experiments. It provides an optimized framework for process research, reducing valuable R&D turnaround time.

Each individual tank can operate independently, supported by reliable transfer pipelines and enabling separate sterilization. With a floor-mounted integrated frame and a standalone control cabinet for centralized operation, the system can be paired with various fermentation tanks as required. It is perfectly suited for scale-up studies from laboratory shake flasks, as well as transitional fermentation trials for small-scale production.

features

Integrates a German Siemens S7-200 series PLC control system paired with a 10″ LCD touchscreen, enabling real-time process display, data logging, and performance analysis throughout operation.

Allows setting of upper and lower limits for temperature, agitation speed, pH, and DO levels, with automatic over-limit alarm capabilities.

Features high-liquid-level alarm and automatic replenishment functions, along with high-foam-level alarm and automatic defoamer dosing capabilities.

Historical parameter data and curves can be stored for long-term retention, with real-time curves fully recoverable upon system restart.

Offers precise replenishment metering functionality, supporting scheduled and volume-specific media replenishment operations.

The system’s software features adaptive operation and self-diagnostic capabilities for enhanced reliability.

Constructed with a full 316L stainless steel tank body featuring no internal dead corners, the system is equipped with fermentation-specific sampling/discharge valves and transfer pipes.

Equipped with a wide-angle liquid level observation mirror, 12V safety lighting, and dedicated ports for temperature monitoring, pH sensing, DO measurement, defoaming, level interface detection, inoculation, media replenishment, plus multiple spare ports. All welds are robust, neat, and aesthetically finished.

An optimized flow diversion design enhances heat exchange efficiency and ensures uniform temperature distribution within the tank.

Fermentation-grade AC motors are integrated to ensure stable operation even in harsh working environments.

specifications

Item name

5L-50L-500L TertiaryFermenter

10L-50L-100LTertiary Fermenter

10L-100L-1000LTertiary Fermenter

Model

LBR-5L-50SJ-500SJ

LBR-10L-50SJ-100SJ

LBR-10L-100SJ-1000SJ

Volume

5L,50L, 500L

10L, 50L,100L

10L,100L,100L

Power

380V 15KW

380V 18KW

380V 20KW

Weight

300kg

450kg

550kg

Requiredsteam capacity and power when sterilizing

380V 45KW

380V 72KW

380V 100KW

Option

Any tankvolume is optional as request

why choose us

  • Premium Quality with CE & ISO

    We conduct 100% performance testing on every unit, ensuring its stable operation and superior performance in your application.

  • 24/7 Expert Technical Support

    Our senior engineers are on standby 24/7, ready to provide expert solutions at any time to minimize your operational downtime.

  • 20+ Years R&D & Production

    Our deep technical expertise is your solid guarantee for professional and reliable OEM/ODM services.

  • Trusted in 80+ Countries

    Industry leaders and research institutions in over 80 countries and regions rely on our equipment for stable operation.

  • True Manufacturer, Factory-Direct Price

    Bypass the middlemen to get our factory pricing and speak directly with our core engineers.

  • Rapid & Reliable Delivery

    Our extensive in-stock inventory provides a solid guarantee for rapid and reliable global delivery.

Our Factory

Our factory is powered by a professional and dedicated team. Their commitment to a serious and responsible approach ensures the consistency and reliability of every instrument we build. Our R&D team is composed of experienced engineers specializing in design, technology, and process control.
Our R&D team is composed of experienced engineers specializing in design, technology, and process control. Our strict Quality Control System governs the entire process—from initial design and testing to final production and inspection.

20 Years

Laboratory Solution

58 Experts

In Research & Design

20000 m²

Industrial Plant

7X24 Hours

Expert Support
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