Tertiary Stainless Steel Fermentation System: Customizable Volumes for Process R&D & Small-Scale Production
Ideal for process development and small-scale production, this tertiary stainless steel fermentation system offers customizable tank volumes, with available sizes including 5L,10L,30L,50L,100L,200L,300L,500L,1000L to match specific operational needs.
- modelLBR-X-XSJ-XSJ Series
- brandLABEKS
- min. order1 pcs
- packageplywood case package
description
A tertiary stainless steel fermentation system comprises three interconnected tanks (compatible with same or different volumes), making it ideal for parallel orthogonal experiments. It provides an optimized framework for process research, reducing valuable R&D turnaround time.
Each individual tank can operate independently, supported by reliable transfer pipelines and enabling separate sterilization. With a floor-mounted integrated frame and a standalone control cabinet for centralized operation, the system can be paired with various fermentation tanks as required. It is perfectly suited for scale-up studies from laboratory shake flasks, as well as transitional fermentation trials for small-scale production.
features
Integrates a German Siemens S7-200 series PLC control system paired with a 10″ LCD touchscreen, enabling real-time process display, data logging, and performance analysis throughout operation.
Allows setting of upper and lower limits for temperature, agitation speed, pH, and DO levels, with automatic over-limit alarm capabilities.
Features high-liquid-level alarm and automatic replenishment functions, along with high-foam-level alarm and automatic defoamer dosing capabilities.
Historical parameter data and curves can be stored for long-term retention, with real-time curves fully recoverable upon system restart.
Offers precise replenishment metering functionality, supporting scheduled and volume-specific media replenishment operations.
The system’s software features adaptive operation and self-diagnostic capabilities for enhanced reliability.
Constructed with a full 316L stainless steel tank body featuring no internal dead corners, the system is equipped with fermentation-specific sampling/discharge valves and transfer pipes.
Equipped with a wide-angle liquid level observation mirror, 12V safety lighting, and dedicated ports for temperature monitoring, pH sensing, DO measurement, defoaming, level interface detection, inoculation, media replenishment, plus multiple spare ports. All welds are robust, neat, and aesthetically finished.
An optimized flow diversion design enhances heat exchange efficiency and ensures uniform temperature distribution within the tank.
Fermentation-grade AC motors are integrated to ensure stable operation even in harsh working environments.
specifications
Item name | 5L-50L-500L TertiaryFermenter | 10L-50L-100LTertiary Fermenter | 10L-100L-1000LTertiary Fermenter |
|---|---|---|---|
Model | LBR-5L-50SJ-500SJ | LBR-10L-50SJ-100SJ | LBR-10L-100SJ-1000SJ |
Volume | 5L,50L, 500L | 10L, 50L,100L | 10L,100L,100L |
Power | 380V 15KW | 380V 18KW | 380V 20KW |
Weight | 300kg | 450kg | 550kg |
Requiredsteam capacity and power when sterilizing | 380V 45KW | 380V 72KW | 380V 100KW |
Option | Any tankvolume is optional as request | ||
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