Secondary Stainless Steel Fermenter System with Customizable Volumes for Process R&D
Designed to streamline process development and small-scale production, this secondary stainless steel fermenter system offers fully customizable tank volumes ranging from 5L to 1000L to meet your specific operational needs.
- modelLBR-XSJ-XSJ Series
- brandLABEKS
- min. order1 pcs
- packageplywood case package
description
Comprising two interconnected fermentation tanks (available in matching or disparate volumes), this secondary stainless steel fermenter system is ideal for parallel orthogonal experiments. It delivers an optimized workflow for process research, reducing valuable R&D timeframes.
Each individual tank operates independently, with robust transfer pipelines that support separate sterilization. The floor-mounted integrated frame and standalone control cabinet enable centralized operation, and the system can be integrated with various fermentation tanks as required. It is well-suited for scale-up studies from laboratory shake flasks and transitional fermentation trials for small-scale production.
features
Equipped with a German Siemens S7-200 series PLC control system and 10″ LCD touchscreen interface, the system provides real-time monitoring, data logging, and analytical capabilities for all operational processes.
Constructed with a full 316L stainless steel tank body featuring no internal dead zones, the system includes specialized fermentation tank sampling and discharge valves, as well as transfer pipes.
Users can set upper and lower limits for temperature, rotational speed, pH value, and DO value, with an over-limit alarm function to ensure process safety.
Integrated with over-liquid level alarm and automatic refilling functions, as well as over-foam level alarm and automatic defoamer addition capabilities to maintain stable fermentation conditions.
Historical data and curves for all parameters can be stored for multiple years, with real-time curves restored in their original state upon system restart.
Offers feed supplement measurement functionality, supporting both timed and quantitative material replenishment operations.
The reactor software system boasts adaptive and self-diagnostic capabilities to ensure reliable long-term operation.
Optimized flow diversion design enhances heat exchange efficiency and ensures uniform temperature distribution throughout the tank.
Utilizes special AC motors for fermentation tanks, engineered to operate reliably in harsh industrial environments.
Features a wide-angle viewing mirror for tank liquid level monitoring, a 12V safety light, and interfaces for temperature, pH, DO, defoaming, liquid level, inoculation, material replenishment, plus multiple spare ports, with all welds being firm, neat, and aesthetically finished.
specifications
Item name | 5L-50L Secondaryfermenter | 10L-50L Secondaryfermenter | 10L-100L Secondaryfermenter | 20L-200L Secondaryfermenter |
|---|---|---|---|---|
Model | LBR-5SJ-50SJ | LBR-10SJ-50SJ | LBR-10SJ-100SJ | LBR-20SJ-200SJ |
Volume | 5L,50L | 10L, 50L | 10L, 100L | 20L, 200L |
Power | 220V 6KW | 380V 9KW | 380V 12KW | 380V 15KW |
Weight | 300kg | 350kg | 400kg | 480kg |
Requiredsteam capacity and power when sterilizing | 220V 12KW | 220V 12KW | 380V 18KW | 380V 18KW |
Option | Any tank volumeis optional as request | |||
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